Seed UNS hierarchy across 6 sites; rebrand outputs to SCADA IT/OT with ZB template

Lands per-site UNS subtree files (Warsaw West/North, Shannon, Galway, TMT,
Ponce) seeded from OpenText facility docs — Warsaw split confirmed as
numbered = legacy Zimmer = West, lettered = legacy Biomet = North. Renames
project framing from "Shopfloor IT/OT" to "SCADA IT/OT" for accuracy.
Extracts a ZB-branded PowerPoint template from example_powerpoint.pptx and
wires it into the outputs pipeline. Trims deck from 18 to 16 slides
(BOBJ->Power BI transferred to another team, Non-Goals and Asks dropped);
goal-state BOBJ analysis pruned to a stub.
This commit is contained in:
Joseph Doherty
2026-04-30 10:54:49 -04:00
parent 98bf2d0da4
commit ebc76e9315
46 changed files with 2554 additions and 122 deletions

View File

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# Current State
Snapshot of today's shopfloor IT/OT interfaces and data collection. Keep this updated as discovery progresses.
Snapshot of today's SCADA IT/OT interfaces and data collection. Keep this updated as discovery progresses.
> When a section below grows beyond a few paragraphs, break it out into `current-state/<component>.md` and leave a short summary + link here. See [`CLAUDE.md`](CLAUDE.md#breaking-out-components).
@@ -10,9 +10,11 @@ Snapshot of today's shopfloor IT/OT interfaces and data collection. Keep this up
- **South Bend Data Center** — primary data center.
### Largest Sites
- **Warsaw West campus**
- **Warsaw North campus**
- **Warsaw West campus** — legacy Zimmer site; numbered buildings (Bldg 2, 5, 7, 10, 19, 20 are the production buildings).
- **Warsaw North campus** — legacy Biomet site; lettered buildings (A, B, C, D, E, I).
> The two Warsaw campuses are physically adjacent in Warsaw, IN and trace to the 2015 Zimmer-Biomet merger of two pre-existing sites; the building naming convention (numbers vs. letters) is the durable signal of which legacy organization a building came from.
>
> Largest sites run **one server cluster per production building** (each larger production building gets its own dedicated cluster of equipment servers).
### Other Integrated Sites
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> Other integrated sites run a **single server cluster** covering the whole site.
### Not Yet Integrated
- A number of **smaller sites globally** are **not yet integrated** into the current SCADA system. Known examples include:
- A number of additional sites globally are **not yet integrated** into the current SCADA system. Known examples include:
- **Winterthur, Switzerland** — **major manufacturing site** (~251K sq ft active per 2014 corporate real-estate inventory at Sulzer Allee 8). Not a "smaller footprint" site — onboarding it through the standardized stack is comparable in scope to Warsaw or Shannon.
- **Berlin**
- **Winterthur**
- **Jacksonville**
- **Dover, OH** — ~138K sq ft manufacturing (legacy Zimmer).
- **Statesville, NC** — ~80K sq ft manufacturing (legacy Zimmer).
- **Calabasas, CA**, **Carlsbad, CA** — manufacturing (legacy Zimmer).
- **Mercedita, PR** — ~113K sq ft manufacturing, separate from Ponce.
- **Allendale / Cedar Knolls / Parsippany, NJ** — three sites holding ZTMT (Zimmer Trabecular Metal Technology, the legal entity behind the "TMT" site shortname); the integrated TMT manufacturing scope is at one of these addresses.
- _…others — see note on volatility below._
- Characteristic: these tend to be **smaller footprint** sites distributed across multiple regions (EU, US, etc.), likely requiring a lighter-weight onboarding pattern than the large Warsaw campuses.
- **Footprint varies widely.** Some of these (Winterthur, Dover, Mercedita) are major manufacturing facilities; others are small. The "lighter-weight onboarding pattern" assumption applies to the smaller ones, not all of them.
- **Volatility note:** the list of smaller sites is **expected to change** — sites may be added, removed, reprioritized, or handled by adjacent programs. This file deliberately **does not** dive into per-site detail (equipment, PLC vendors, network topology, etc.) for the smaller sites because that detail would go stale quickly. Rely on the named examples as illustrative rather than authoritative until a firm enterprise-wide site list is established.
> **Source for the not-yet-integrated site footprint:** OpenText `Global Real Estate Information.xls` (2014 vintage, legacy-Zimmer only — does not cover post-2015 Biomet acquisitions like Shannon and Galway). A current-vintage authoritative manufacturing-site directory still needs to be sourced (likely from SAP / HR / IT, not OpenText).
## Systems & Interfaces
### SCADA — Split Stack